Design & Engineering| Stallion | FREE Software | Books & Software | Classes | Gyroplanes | Experience | Hollmann | Web Links
Home | Conceptual Aircraft Designs | Stress Analysis | Flutter Analysis | Vibration & Fatigue Analysis | Manufacturing | News | Contact
 
CLASSES
FLUTTER, DESIGN and COMPOSITE BUILDERS WORKSHOP
  Call 831-
621-8760 for info. See All New Class Schedule Dates Below!

 

 

 

 

 

The 2008 Aircraft Design using FEA Workshop was attended by Jan Satraneck, M. Hollmann, Nicolas Carona and Michael Hasz. This is a comprehensive and difficult topic but everyone agreed that we covered much in 2 days.

Composite Workshop Builders meeting at ADI. It was cold but the hot batches (60% resin-40% mekp) of resin set up fine.From left, Mahesha Siddegowda, Robert Worley, Gary Lew, Chuck Hausladen, Bill Greenough (the shy one who did not want to stop working), Richard Hogan, Glen Campbell and Hollmann took a short break for a picture. With this talent we can build a flying aircraft next time. 

February 2008. Best a group of aircraft designers and builders ever. All came despite driving rain and blinding snow. From left; Roger Jutz, Shane Daly, Kirk Creelman (famous seaplane designer-also, father designed Seawind), Mickey Micic, Richard Hogan, Martin, Hank Kohlmann.

The March 2007 FEA class with attendees shown on the left was one of the most fun classes ever. In front, left; Hoon Chung, Tamir Lance. Back row; Hollmann, Art Thompson, Kent Koester and Noah Oliver.
My name is Noah and I recently attended the FEA class over this last weekend. I wish to extend my most exuberant appreciation for an extraordinarily enlightening weekend. The amount of material I've been able to consume/teach myself over the last several months pales in comparison to that which took away from Martin's FEA class. The combination of the class material and Martin's tangential tellings of a life time of aeronautical design was more valuable than any book I've read on the subject so far.
Thanks again to you all and all of those who took the class with me.
Look forward to the flutter class.
Hi Martin -
Thanks for that great workshop and such a good collection
of enthusiasts to share it with. Now you have put me back on
the path of aeronautics which I started so long ago. I'm a candidate for the flutter course and hope to see you for that.- Kent
Martin
Just a quick note to say how much I enjoyed the class this past weekend.  I also appreciate you enduring my questions regarding all manner of other design issues - Monty Python was famous for quipping "No one expects the Spanish Inquisition", and at times it must have felt like you were under similar scrutiny. One final note - I watched your "30 years at ADI" video yesterday evening - what a wonderful biography and compendium of your body of work!  Not to get too gushy on you, but you really are an inspiration.
Thanks again for a great "class" - Mark

Aircraft Design using FEA, November 2006.
Back row, From left, Hollmann, Mark Frederickson, Walter Fellows, Robert Mitchell, Eduardo Castresana, Rick Titsworth, Jeff West. Front row, Chuck Ray and Andre Schuetz. Most knowledgeable group of aircraft designers and pilots!

Hi Martin -Wanted to drop you a quick note to say how informative and enjoyable your class was this past weekend.  During the class, I was concerned that we hadn't gone in enough depth on non-FEA topics, but having read through most of the first volume of "Modern Aircraft Design" over the last two days, I agree you hit just the right balance ... your book is so well written, and is so self-explanatory, that any reader could pick up those concepts and work those formulas on their own ... I doubt the FEA work would lend itself to a similar self-paced approach, so spending more time on FEA in class turned out to be entirely appropriate.  My one suggestion might be to include Volume One as an additional "handout" for this class, even if it means bumping the cost of the class to $650 ... no one who is serious about aircraft design should be without that book. And I was flattered to see the picture of our class on your website, with the caption: "One of the best classes ever" - it was a very good group,
indeed. I'm thinking of attending your Composite Workshop on May 27th/28th, and wanted to confirm that a) you are still planning on holding it (that is Memorial Day weekend, after all), and b) whether there was still room in the class should I wish to attend. Best Regards, - Mark

 

 

 

 

 

On May 14 2005, we held the world's first Gyroplane Design Class. Everyone learned how to design a safe gyroplane. From the back is Martin Hollmann, Jasper Battjes, Robert Como, Dezso Molnar, Rob King, Bill Yancy.

The Flutter Class was attended by four serious engineers. For Sunday lunch, we ate sandwiches on my sailboat and took a tour of the Monterey Harbor. After going over the SAF program we needed this break.

Dear Martin, I really enjoyed the flutter class, and found that it suited my requirements perfectly. I came away with a much better idea of the fundamentals without the distraction of concentrating too much on raw theory. I would recommend the course to busy engineers.
Thank you for an enjoyable weekend.
John Tempest

Hi Martin,
I've really enjoyed both classes and you opened my mind with the capabilities of both NISA and SAF software. I've been playing with the evaluation copy of NISA a lot. I have managed to easily import a shape of a wing from a CAD software, mesh it with composite shell elements and so on. The preprocessor is very powerful. I discovered how to run element verification to see if the aspect ratio and normal are correct for each element. I'm coming to the next composite class for sure. Thank you, Laviniu Tirce

Comments from attendees:
Hey Martin! I wanted to thank you for putting up an awesome class in March. Even with some experience with composites for a few years, I still learned a great deal of techniques offered.
Thanks! Peter


Hello Martin, Thanks for a great seminar, I really enjoyed it! And I really enjoyed looking at your flying sculpture, the Stallion! I hope I get to do your flutter class in the near future, (although I'd rather get a ride in the big red, white and gray bird). You're a very good speaker and thanks again for a very informative and interesting class!
Dan

Martin,  just wanted to thank you for hosting and teaching such a good course on FEA, and also thank you for the demo ride in the Stallion.  It was fun to chat with you about your experiences.  I appreciate your openness and willingness to teach us and answer questions, for you are truly living the dream. Thanks for everything, and drop me a note if you are ever make it to the Dallas area!
David

 

The FAA Flutter Class being held in Oklahoma City, Oklahoma in the Summer of 2002.

Since then Hollmann has been working as an FAA  DER for design, analysis and flutter on a number of STCs Projects for Flutter and Propeller Whirl Mode.

 

On the left is the fea tail model that everyone learned to set up in the flutter class. Using SAF, a flutter analysis is performed by everyone using the fea program results as input data.

 

AIRCRAFT DESIGN using FINITE ELEMENT METHODS
  Saturday and Sunday, October 25 - 26, 2008
A Two-Day Intensive Seminar/Workshop
Conducted by: MARTIN HOLLMANN, M.S.

This seminar is intended for all who have an interest in designing and building their own aircraft. The latest aircraft design technology, materials, and computer programs will be discussed. Each participant will have the opportunity to work on a computer and learn to use the aircraft design programs. These programs include performance, c.g., a.c., stability calculations, V-n diagram, wing sizing, fuselage plot, fuselage loads, and the EMRC NISA finite element analysis program. All programs run on a PC using Windows 2000. Each student will receive a copy of the full blown NISA fea program, 1,000 DOF, that has no time limit and can do statics, dynamics, and composites, and all new aircraft design programs that run on Windows 2000.
Seminar covers:
BASIC AIRCRAFT DESIGN:
Size your aircraft to your desired performance (top speed, endurance, climb angle, etc.) and calculate gross weight, wing area, engine power, etc.; determine c.g., aerodynamic center, airfoils, stall speed, tail trim, etc. for conventional or three surface configuration.
FINITE ELEMENT ANALYSIS:
Using NISA, each student will learn how to set up a finite element model of a wing and determine stress distributions from static loads and perform a modal analysis used in wing flutter prediction.
LOADS ANALYSIS:
Calculate load factors for your aircraft per 14 CFR, Part 23; construct V-n diagram; calculate air-load distributions, landing loads.
STRUCTURAL SIZING AND ANALYSIS:
Design and size your load structures, including wing spars, wing attach-fittings, stabilizers, landing gear struts, etc.
OPTIMIZING COMPOSITE STRUCTURES:
Determine optimum ply orientations and calculate stiffness and strengths using netting analysis, rule of mixtures, tensor analysis, maximum strain energy criteria, etc.; determine safety factors and margins of safety. How to utilize foam moldless and molded layup methods; prepregs vs. wet layups and gel coats; plug construction; vacuum bagging; fabrication techniques for minimizing cost and weight; attaching composites to similar and dissimilar materials; finishing materials and techniques; health and safety; proof-testing composite structures.
ADVANCED TOPICS:
Designing composite structures for pressurization, lighting strike and icing protection. An introduction to flutter prediction is also included.
COURSE TEXT NOTEBOOK & COMPUTER PROGRAMS:
Comprehensive, a 8 1/2 x 11 book includes all design and analysis formulas, materials data, testing methods for composites and much more.  All computer programs.
Advance Registration:
Due to limited size, advanced registration is required. Registration at the door will not be accepted.

To register send check to: AIRCRAFT DESIGNS, INC. 5 Harris Ct. Building S. Monterey, CA 93940. Advanced registration is required and no refunds unless mutually agreed upon!
Registration fee: $595 includes lunch and all course material.
HANDS-ON FLUTTER ANALYSIS
Saturday and Sunday, November 22 -23, 2008

A Two-Day Intensive Seminar/Workshop.
Conducted by: MARTIN HOLLMANN, M.S.
This seminar is intended for all aircraft designers who have an interest and a need to solve subsonic aerodynamic flutter problems using a PC. Learn the steps for solving flutter problems starting by setting up a finite element analysis model using EMRC NISA of the aircraft lifting surfaces and entering modal and frequency data for the Subsonic Aerodynamic Flutter Program called SAF. Participant will work in teams of two per PC and each participant will receive a full blown copy of NISA program, 1,000 DOF that is not time limited.
Seminar includes:
COMPUTER PROGRAMS for the PC using Windows 2000:
NISA Finite Element Analysis Program:
Set up structural models of wing using NISA and solve for eigenvalues and mode shapes. Model can include isotropic materials and composite sandwich structures. Learn how to interpret data and use pre and post processor. View animated modal shapes.
SUBSONIC AERODYNAMIC FLUTTER Program for the PC:
Using this program, plots of damping and frequency as a function of velocity are used to determine the critical flutter speeds and participating mode shapes. Program determines flutter speeds and divergence speeds for various altitudes, symmetric and asymmetric modes.
COURSE TEXT NOTEBOOK:
Comprehensive, in a 8 1/2 x 11 spiral bound notebook, includes all data and example problems that you will solve.
QUALIFICATIONS:
Participant should be familiar with operating a PC and using the Windows 2000 operating environment. No other qualifications are necessary.
Advance Registration:
Due to limited class size, advanced registration is required and no refunds unless mutually agreed upon!. Registration at the door will not be accepted.
To register, send check to: AIRCRAFT DESIGNS, INC.5 Harris Ct. Building S. Monterey, CA 93940
Registration fee: $680 includes lunch and all course material.
HANDS-ON COMPOSITE AIRCRAFT BUILDER'S WORKSHOP
Saturday and Sunday, January 10 - 11, 2009

A Two-Day Intensive Workshop. This class has been held since 1983.
Intended for all who are building a composite aircraft such as the Stallion, Lancair, Glasair, Wheeler Express and for those building a prototype of their own design. You will learn how to fabricate and assemble parts and build a complete aircraft using composites and composite material fabrication methods. Learn the secrets of the trade in building cored structures using foam and honeycomb. This project will include learning what resins to use were and how to mix and apply them, shaping foam, wet layup procedures, flanging, bonding metal to composites and composites to composites using resins and adhesives, pop riveting, and much more. The project will be built using a simple moldless construction method used in building prototypes. Learn where to buy what and for what price. The following specific topics will be discussed during the class.

RESINS: How to layup parts using vinylester, Derakane 411-400 and epoxy, Epon 862/TETA, resin. Mixing ratios, Sticky Stuff Dispenser, methods for mixing by weight and volume, applying, and storing, and safety precautions. How to make and apply micro and flox. When and when not to post cure to increase strength and shorten cure cycle. Mold making and gel coats and release agents. Film and past adhesives used in the industry and how to prepare aluminum and composites to properly use them.
REINFORCING MATERIALS: Were and how to use bidirectional fabrics and unidirectional taps made out of fiberglass, Kevlar, and graphite (carbon). How to layup parts using these reinforcing materials by wet layup. Cutting on a bias. Special tools needed for cutting and drilling.
CORE MATERIALS: Foam and honeycomb core materials and how and were to use them. Film adhesives for bonding honeycomb cores to face sheets. Phenolic and metal inserts in cored structures and how to reinforce composite structures for mechanical attachments.
PREPREGS: What materials are available and how to use them. life and storage requirements and cure cycles. Vacuum bagging.
WET LAYUP: How to wet layup epoxy and vinylester resin parts over a core and in female molds.
VACUUM BAGGING: How to building a vacuum bag system which includes a simple low cost vacuum pump. Bagging films, peel ply, bleeder material, hosing, and fittings. How to build an oven for curing prepreg materials. A simple temperature controller. How to build molds using high temperature resins, plugs, and finally parts.
MOLDLESS METHOD: Hot wire cutting styrofoam core and making wood formers and using urethane foam sheets for the fabrication of a prototype aircraft.
AIRCRAFT ASSEMBLY AND FINISHING: How to join and repair composite material parts. Finishing, sanding, and paints, primers, and fillers for wet layup and prepreg parts.

Class will be held at Aircraft Designs, Inc. 5 Harris Ct. Building S. Monterey, CA 93940. Advanced registration is required and no refunds unless mutually agreed upon!  Registration fee: $495.00 includes all composite materials for project, workbook, and lunches. For more info contact Aircraft Designs, Inc. Telephone 831-621-8760.

One-Day Gyroplane Design Class!
January 17, 2009, Saturday. 9:00 AM to 5:00 PM in Monterey, California
.

Learn how simple it is to design a safe gyroplane! Using a PC, Windows 2000/XP, you will go thru the steps of designing a gyroplane. Computer programs include: Performance, Propeller Optimization,  Rotor Blade Design, Rotor Loads, Landing Gear Design, Jump Start, Stability and Control. Also learn about composite materials and flying the gyroplane. All programs in Modern Gyroplane Design and a workbook and lunch are included. Cost is $395. 
First and only class in the world on gyroplane design. Sign up now! 
Advanced registration is required and no refunds unless mutually agreed upon!

return to top

© 2008 Aircraft Designs, Inc.